I agree, MDF is nasty. If you plan on painting the edges then it's the material of choice, sadly.. But otherwise use some rotary cut CD Ply if it's going to be fully upholstered. If you are looking for some cheep ply get it with as "DGB" down grade back. Talk some lingo at the timber yard then hit them up for atleast 20% discount.. lol, have fun with the chopping!
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