We are thinking that there is too much tension and maybe too much pressure being applied while printing the colours.
When it rips they go off with a almighty crack!
To fix the issue and stop it from happening again all the screens are going to be remade. I wont go into the costs but they are high!
We are under the impression and also the screen makers are thinking the same that there needs to be more "green". (area not used) allowing them to flex just that little more while printing each colour.
Its not like this is being done for the first time. To give you an idea the HQ/HJ stripe screens are even larger than the HX/HZ ones.
Hope that make some sort of sence.... When I have a spare min or two I will post some more pics of how they are printed.
Cheers
Jason
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